Forged Steel Flanged Ball Valve
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Forged Steel Flanged Ball Valve

A forged ball valve is a type of valve that employs spherical components to regulate the flow of fluids. These valves are manufactured using a process called forging, which involves shaping and cutting metal alloys in a solid state. Large industrial tools and heat are used to apply compressive...
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Description

Technical Parameters

A forged ball valve is a type of valve that employs spherical components to regulate the flow of fluids. These valves are manufactured using a process called forging, which involves shaping and cutting metal alloys in a solid state. Large industrial tools and heat are used to apply compressive forces that manipulate the material into the desired shape. The temperature at which the forging process is conducted depends on the material of the valve. One of the primary advantages of this manufacturing method is that it saves on materials. Because the material is shaped and cut during the forging process, minimal effort is needed to reshape it, resulting in cost savings. Forged ball valves are preferred by most users because they are strong and can handle high pressure and temperature applications. The forging process results in a more refined grain structure of the material, leading to an increase in tensile strength overall.

 

The applications of forged steel ball valves extend to various industries and settings. These valves play a crucial role in power plants where they effectively regulate water flow under high pressure and elevated temperatures. Additionally, they find their utility in desalination and water treatment plants, ensuring efficient water management. The versatility of forged steel ball valves further allows their utilization in irrigation systems, chemical manufacturing plants, pharmaceutical industries, as well as food and beverage processing plants. Moreover, they serve a vital purpose in the oil and gas industry, facilitating the smooth flow of fluids. From power generation to water purification, the wide-ranging applications of forged steel ball valves make them indispensable in numerous sectors.

 

Standard compliance

 

Our products are designed and manufactured to meet industry standards such as API6D, BS5351, ASME B16.34. We take great care to ensure that our products adhere to these standards while also providing high-quality performance and reliability. Whether you need valves for industrial, commercial, or residential applications, we have the expertise and experience to deliver the products you require. So choose us for your valve needs and experience the peace of mind that comes with working with a company that values quality and customer satisfaction above all else.

2.Test and inspection: API6D, API598

3.Fire safe design: API607

4.Face to face dimensions: ANSI B16.10

Our flanged end options include RF and RTJ types. For sizes ranging from 1/4" to 24", we follow the ANSI B16.5 standard. For larger sizes, from 26" to 48", we adhere to the MSS SP-44 standard. These specifications ensure optimal compatibility and performance between our flanges and your piping system.

6.Butt-welding end: ANSI B16.25

 

Specifications

 

·Size: 1/4” to 48”

·Class: 150LB to 2500LB

·Main Characteristics: This valve possesses several notable features, including a bolted bonnet and a side entry design. It can be equipped with either a reduce bore or full bore. Additionally, it can be configured with a floating ball or trunnion mounted design. The valve can be constructed in one-piece, two-piece, or three-piece variations. To ensure safety, it has an anti-blow out stem and is designed to be anti-static and fire safe. This valve is available with RF and RTJ flanged end or butt welding end options.

·Material: ASTM A105, A350 LF2, A182 F304, F316, F304L, F316L, F904L, A182 F11, F22, F5, F9, F51, F53 Hastelloy C, Alloy 20, forged carbon steel, forged alloy steel, forged stainless steel such as ASTM A105, A350 LF2, A182 F304, F316, F304L, F316L, F904L, A182 F11, F22, F5, F9, F51, F53 Hastelloy C, Alloy 20, etc.

Some possible rearrangements of the content are:
- Depending on the requirements, the operation of the system can be performed by using various types of actuators, such as levers, gears, electric motors, or pneumatic devices.
- The actuation mechanism of the system can be chosen from a range of options, including levers, gears, electric or pneumatic actuators, depending on the specific needs of the application.
- To control the movement or position of the system, different types of actuators can be employed, such as levers, gears, electric motors, or pneumatic systems, as per the operational requirements.
- The way in which the system is activated can be achieved using different types of actuators, such as a lever, gear system, electric motor, or pneumatic mechanism, depending on the intended functionality.
- By selecting the appropriate actuation mechanism, such as a lever, gear, electric or pneumatic actuator, the system can operate as per the desired specifications.

 

Forged Steel Trunnion Mounted Ball Valve

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Standard materials of parts

Parts

Carbon Steel

Alloy Steel

Stainless Steel

Body

A105

A350 LF2

A182

A276

F11

F22

F5

F9

304

316

304L

316L

Adapter

A105

A350 LF2

A182

A276

F11

F22

F5

F9

304

316

304L

316L

Stem

4140+ENP

A182 F304

A182

F304

F316

F304L

F316L

Ball

A105+ENP

A182 F304

A182

F304

F316

F304L

F316L

Nut

A194 2H

A194 7

A194 4

A194 8

A194 8

A194 8

A194 8

Bolt

A193 B7

A320 L7

A193 B16

A193 B8

A193 B8M

A193 B8

A193 B8M

Sealing face

PTFE, RPTFE, PEEK, NYLON, STELLITE

Packing

PTFE, GRAPHITE, O-RING (VITON)

Gasket

PTFE, STAINLESS STEEL AND GRAPHITE SPIRAL WOUNDED

 

Dimensions (in mm & inch) and weights

Class 150

SIZE

H1

H2

L

Weight (Kgs)

(inch)

 

 

RF

RTJ

BW

RF

2 x 1.1/2

110

160

178

190

216

26

2

120

175

178

190

216

30

3 x 2

120

175

203

216

283

33

3

150

210

203

216

283

60

4 x 3

150

210

229

241

305

64

4

165

255

229

241

305

103

6 x 4

165

255

394

406

457

110

6

190

280

394

406

457

188

8 x 6

190

280

457

470

521

185

8

225

320

457

470

521

250

10 x 8

225

320

533

546

559

290

10

265

370

533

546

559

435

12 x 10

265

370

610

622

635

505

12

280

380

610

622

635

610

14 x 12

280

380

686

698

762

685

14

310

435

686

698

762

825

16 x 14

310

435

762

775

838

880

16

350

470

762

775

838

1010

18 x 16

350

470

864

876

914

1100

18

405

510

864

876

914

1360

20 x 18

405

510

914

927

991

1500

20

460

530

914

927

991

1905

24 x 20

460

530

1067

1079

1143

2050

24

530

635

1067

1079

1143

3070

30 x 24

530

635

1295

-

1397

3300

30

660

760

1295

-

1397

5210

36 x 30

660

760

1524

-

1728

6310

32

710

790

1371

-

1524

6820

36

790

890

1524

-

1728

8810

40

890

990

1753

-

1956

12600

48

1020

1170

2134

-

2388

21950

 

Class 300

SIZE

H1

H2

L

Weight (Kgs)

(inch)

 

 

RF

RTJ

BW

RF

2 x 1.1/2

110

160

216

232

216

32

2

120

175

216

232

216

33

3 x 2

120

175

283

298

283

36

3

150

210

283

298

283

63

4 x 3

150

210

305

321

305

93

4

165

255

305

321

305

110

6 x 4

165

255

403

419

457

140

6

190

280

403

419

457

226

8 x 6

195

290

502

518

521

222

8

230

325

502

518

521

305

10 x 8

230

325

568

584

559

415

10

290

355

568

584

559

554

12 x 10

290

355

648

664

635

585

12

305

395

648

664

635

740

14 x 12

305

395

762

778

762

905

14

330

435

762

778

762

1000

16 x 14

330

435

838

854

838

1160

16

370

470

838

854

838

1370

18 x 16

370

470

914

930

914

1460

18

430

520

914

930

914

1620

20 x 18

430

520

991

1010

991

1810

20

443

570

991

1010

991

2140

24 x 20

443

570

1143

1165

1143

2420

24

545

635

1143

1165

1143

3380

30 x 24

545

635

1397

1422

1397

4260

30

685

790

1397

1422

1397

6600

36 x 30

685

790

1727

1756

1727

8190

32

740

810

1524

1553

1524

7940

36

810

915

1727

1756

1727

11200

40

940

1070

1956

-

1956

13800

48

1070

1240

2170

-

2170

24080

 

Class 600

SIZE

H1

H2

L

Weight (Kgs)

(inch)

 

 

RF

RTJ

BW

RF

2 x 1.1/2

115

160

292

295

292

37

2

125

180

292

295

292

40

3 x 2

125

180

356

359

356

43

3

160

220

356

359

356

75

4 x 3

160

220

432

435

432

100

4

170

260

432

435

432

139

6 x 4

170

260

559

562

559

190

6

190

285

559

562

559

275

8 x 6

190

280

660

664

660

294

8

254

340

660

664

660

445

10 x 8

254

340

787

791

787

547

10

305

370

787

791

787

720

12 x 10

305

370

838

841

838

810

12

330

405

838

841

838

910

14 x 12

330

405

889

892

889

1080

14

355

430

889

892

889

1220

16 x 14

355

430

991

994

991

1308

16

380

470

991

994

991

1528

18 x 16

380

470

1092

1095

1092

1680

18

430

510

1092

1095

1092

1950

20 x 18

430

510

1194

1200

1194

2370

20

480

545

1194

1200

1194

2640

24 x 20

480

545

1397

1406

1397

3250

24

560

660

1397

1406

1397

4580

30 x 24

560

660

1651

1664

1651

5480

30

710

810

1651

1664

1651

7500

36 x 30

710

810

2083

2098

2083

9300

32

760

840

1778

1794

1778

8400

36

840

940

2083

2098

2083

12500

40

990

1090

2337

2337

2337

17350

48

1120

1295

2540

2540

2540

28200

 

Class 900

SIZE

H1

H2

L

Weight (Kgs)

(inch)

 

 

RF

RTJ

BW

RF

2 x 1.1/2

120

170

368

371

368

43

2

130

185

368

371

368

53

3 x 2

130

185

381

384

381

57

3

165

225

381

384

381

92

4 x 3

165

225

457

460

457

110

4

175

265

457

460

457

166

6 x 4

175

265

610

613

610

225

6

190

290

610

613

610

380

8 x 6

204

305

737

740

737

447

8

240

330

737

740

737

569

10 x 8

240

330

838

841

838

690

10

305

380

838

841

838

910

12 x 10

305

380

965

968

965

1050

12

343

420

965

968

965

1380

14 x 12

343

420

1029

1038

1029

1485

14

370

457

1029

1038

1029

1650

16 x 14

370

457

1130

1140

1130

1880

16

410

500

1130

1140

1130

2060

18 x 16

410

500

1219

1232

1219

2370

18

445

540

1219

1232

1219

2860

20 x 18

445

540

1321

1333

1321

3260

20

480

580

1321

1333

1321

4210

24 x 20

480

580

1549

1569

1549

5400

24

560

660

1549

1569

1549

6850

 

Class 1500

SIZE

H1

H2

L

Weight (Kgs)

(inch)

 

 

RF

RTJ

BW

RF

2

140

230

368

371

368

53

3 x 2

140

230

470

473

470

66

3

160

265

470

473

470

98

4 x 3

160

265

546

549

546

136

4

190

305

546

549

546

204

6 x 4

190

305

705

711

705

290

6

230

355

705

711

705

520

8 x 6

230

355

832

841

832

635

8

305

420

832

841

832

854

10 x 8

305

420

991

1000

991

1068

10

355

480

991

1000

991

1510

12 x 10

355

480

1130

1146

1130

1750

12

420

530

1130

1146

1130

2450

 

Class 2500

SIZE

H1

H2

L

Weight (Kgs)

(inch)

 

 

RF

RTJ

BW

RF

2

150

240

451

454

451

127

3 x 2

150

240

578

584

578

215

3

175

255

578

584

578

255

4 x 3

175

255

673

683

673

319

4

204

305

673

683

673

385

6 x 4

204

305

914

927

914

565

6

254

457

914

927

914

918

8 x 6

254

457

1022

1038

1022

1170

8

356

530

1022

1038

1022

1850

10 x 8

356

530

1270

1292

1270

2280

10

445

610

1270

1292

1270

2711

12 x 10

445

610

1422

1445

1422

3530

12

483

685

1422

1445

1422

4350

 

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