Cast Steel Trunnion Mounted Ball Valve
Description
Technical Parameters
A crucial component for managing fluid flow in pipelines, the trunnion mounted ball valve is a must-have device. These valves are designed to turn a quarter turn, using a ball that can rotate 90 degrees around its axis to either allow or block fluid flow. In the center of the valve is a ball that controls the start-stop flow cycle by rotating. This ball is fitted with a small shaft at the top and bottom, which provide mechanical support ensuring that flow is dependent on the position of the hole in the center of the ball.
Ball valves are typically divided into two categories: full bore ball valves and reduced bore ball valves. The full bore ball valve features a bore diameter that mirrors that of the pipeline. This attribute reduces fluid resistance and makes it an ideal choice for circumstances where flow rates require adjustments. However, if a situation requires fluid to be blocked or interrupted, the reduced bore ball valve is the best option. The bore diameter is smaller than that of the pipeline in this design.
Ball valves possess a number of desirable traits, including resistance to corrosion, high temperature capability, endurance against high pressure, and the ability to regulate diverse types of media, whether it be liquids, gas or steam. These valves are often implemented in sanitary valve systems, particularly in industries such as food and pharmaceuticals, where strict hygiene standards are required. Furthermore, ball valves are highly sought after due to their simple construction, excellent sealing abilities, and ease of usage. Because of this, they enjoy extensive use in a variety of disciplines, with application possibilities ranging from petroleum, chemical, and power industries to textiles, construction, and urban water supply - as well as heating, air conditioning, and natural gas.
Standard compliance
We specialize in the creation and production of valves in accordance with industry standards such as API6D, API608, BS5351, and ANSI B16.34. Our focus is on ensuring that our products meet the highest quality standards and are designed to meet the unique needs of our clients. Through our expertise in valve design and manufacturing, we offer a wide range of solutions to our clients, including customized options that align with their specific requirements. At our core, we believe in providing exceptional quality products that deliver reliable, long-lasting performance in any situation.
2.Test and inspection: API6D, API598
3.Fire safe design: API607
4.Face to face dimensions: ANSI B16.10
The flanged ends for RF and RTJ come in various sizes. For ANSI B16.5, the sizes range from 2” to 24”. However, for MSS SP-44, the sizes are slightly larger, ranging from 26” to 48”. It is important to note that these measurements are based on the American National Standards Institute (ANSI) and the Manufacturer's Standardization Society (MSS) guidelines.
6.Butt-welding end: ANSI B16.25
Upon request, we can provide other standards such as DIN, BS, and JIS. Feel free to ask for these options, as we aim to accommodate your specific requirements.
Specifications
·Size: 2” to 48”
·Class: 150LB to 2500LB
The valve comes with various appealing features to meet different requirements. It is available with a floating ball, and you can choose between a full bore or reduced bore option. Additionally, you have the choice of a soft seated or metal seated valve. The valve can be either top entry or side entry, and it is offered in both two-piece and three-piece configurations. To ensure safety, it is designed with an anti-blow out stem, anti-static properties, and a fire-safe design. By reordering and rephrasing the content, we can provide a similar description while maintaining the original information.
Steel valves can be fabricated using a range of materials such as carbon steel, stainless steel, and alloy steel. These materials include WCB, A105, WCC, WC1, F1, WC6, WC9, C5, F5, C12, F12, CF8, F304, CF8M, F316, CF3, F304L, CF3M, F316L, CN7M, LCB, LF2, LCC. Additionally, duplex stainless steel such as F51 and F53, Monel, Alloy 20 can also be used to create high-quality valves. The availability of different material options enables manufacturers to produce valves that meet the unique needs of various applications, while also ensuring their durability and reliability in harsh operating conditions.
Which actuator should be used for the operation: lever, gear, pneumatic, or electric? Rearranging the content, we need to determine the appropriate actuator based on the given options.
Working principle
The primary difference between a trunnion mounted ball valve and a floating ball valve lies in the way the ball is supported. While the working principle remains similar, a trunnion mounted ball valve utilizes trunnions or shafts attached to the valve body to support the ball. This design choice serves the purpose of reducing friction between the ball and the valve body, ultimately resulting in decreased torque requirements for operating the valve. By implementing trunnions, the ball achieves improved stability and reduced wear, enhancing the overall efficiency of the valve.
Advantages
The valve's trunnion mounted ball design helps to reduce the amount of operating torque needed, resulting in easier valve opening and closing.
The trunnion mounted ball configuration offers a superior sealing performance compared to other designs. This feature significantly decreases the chances of leakage and minimizes the risk of contamination. Ultimately, this makes the trunnion mounted ball valve an excellent choice when precision and reliability are paramount.
Trunnion mounted ball valves exhibit exceptional durability, making them capable of enduring and withstanding the harshest operating conditions. These valves are specifically designed to handle high pressure, high temperature, and even corrosive environments. Their robust construction ensures that they can operate reliably and effectively under extreme circumstances. Whether it is the intense pressures generated within a system, the elevated temperatures encountered in industrial processes, or the corrosive nature of certain fluids, trunnion mounted ball valves prove to be a reliable choice for demanding applications.


Typical materials of parts
|
No. |
Parts |
Materials |
|
1 |
Body |
ASTM A216 WCB |
|
2 |
Bonnet bolt |
ASTM A193 B7 |
|
3 |
Bonnet nut |
ASTM A194 2H |
|
4 |
Gasket |
PTFE or stainless steel with graphite |
|
5 |
Bonnet |
ASTM A216 WCB |
|
6 |
Ball |
SS304 |
|
7 |
Seat |
ASTM A182 F6 |
|
8 |
Spring |
AISI 6150 |
|
9 |
Seat ring |
PTFE |
|
10 |
O-ring |
VITON |
|
11 |
Stem |
A182 F6a |
|
12 |
Stem-beating |
Cu-Pb Alloy |
|
13 |
O-ring |
VITON |
|
14 |
Gland flange |
ASTM A216 WCB |
|
15 |
Stem packing |
PTFE or Flexible graphite |
|
16 |
Yoke |
ASTM A216 WCB |
|
17 |
Gear operation |
Ductile iron |
|
18 |
Small ball |
SS304 |
|
19 |
Small spring |
SS304 |
|
20 |
Injection fitting |
|
|
21 |
Plug |
AISI 1025 |
Dimensions (in mm & inch) and weights
Class 150
|
DN |
50 |
65 |
80 |
100 |
150 |
200 |
250 |
300 |
350 |
400 |
450 |
500 |
600 |
700 |
|
NPS |
2 |
2.1/2 |
3 |
4 |
6 |
8 |
10 |
12 |
14 |
16 |
18 |
20 |
24 |
28 |
|
L(RF) |
178 |
191 |
203 |
229 |
394 |
457 |
533 |
610 |
686 |
762 |
864 |
914 |
1067 |
1245 |
|
L1(BW) |
216 |
241 |
283 |
305 |
457 |
521 |
559 |
635 |
762 |
838 |
914 |
991 |
1143 |
1346 |
|
L2(RTJ) |
191 |
203 |
216 |
241 |
406 |
470 |
546 |
622 |
699 |
775 |
876 |
927 |
1080 |
|
|
H |
153 |
165 |
195 |
213 |
272 |
342 |
495 |
580 |
625 |
720 |
790 |
840 |
1050 |
1150 |
|
Do (W) |
400 |
400 |
600 |
850 |
1100 |
1500 |
*350 |
*350 |
*600 |
*600 |
*800 |
*800 |
*800 |
*800 |
|
RF (Kgs) |
15 |
19 |
38 |
65 |
97 |
160 |
240 |
390 |
510 |
750 |
895 |
1190 |
2100 |
3000 |
|
BW (Kgs) |
13 |
17 |
35 |
55 |
92.8 |
154 |
227 |
365 |
478 |
711 |
868 |
1138 |
2015 |
2900 |
Class 300
|
DN |
50 |
65 |
80 |
100 |
150 |
200 |
250 |
300 |
350 |
400 |
450 |
500 |
600 |
700 |
|
NPS |
2 |
2.1/2 |
3 |
4 |
6 |
8 |
10 |
12 |
14 |
16 |
18 |
20 |
24 |
28 |
|
L(RF) |
216 |
241 |
283 |
305 |
403 |
502 |
568 |
648 |
762 |
838 |
914 |
991 |
1143 |
1346 |
|
L1(BW) |
216 |
241 |
283 |
305 |
457 |
521 |
559 |
635 |
762 |
838 |
914 |
991 |
1143 |
1346 |
|
L2(RTJ) |
232 |
257 |
298 |
321 |
419 |
518 |
584 |
664 |
778 |
854 |
930 |
1010 |
1165 |
1372 |
|
H |
153 |
165 |
195 |
213 |
272 |
342 |
495 |
580 |
625 |
720 |
790 |
840 |
1050 |
1150 |
|
Do (W) |
400 |
400 |
600 |
850 |
1100 |
1500 |
*350 |
*350 |
*600 |
*600 |
*800 |
*800 |
*800 |
*800 |
|
RF (Kgs) |
18 |
27 |
47 |
80 |
118 |
200 |
365 |
530 |
740 |
1030 |
1320 |
1540 |
2600 |
3900 |
|
BW (Kgs) |
14 |
22 |
38 |
65 |
105 |
185 |
342 |
503 |
713 |
1000 |
1285 |
1498 |
2540 |
3825 |
Class 600
|
DN |
50 |
65 |
80 |
100 |
150 |
200 |
250 |
300 |
350 |
400 |
450 |
500 |
|
NPS |
2 |
2.1/2 |
3 |
4 |
6 |
8 |
10 |
12 |
14 |
16 |
18 |
20 |
|
L(RF) |
292 |
330 |
356 |
432 |
559 |
660 |
787 |
838 |
889 |
991 |
1092 |
1194 |
|
L1(BW) |
292 |
330 |
356 |
432 |
559 |
660 |
787 |
838 |
889 |
991 |
1092 |
1194 |
|
L2(RTJ) |
295 |
333 |
359 |
435 |
562 |
664 |
791 |
841 |
892 |
994 |
1095 |
1200 |
|
H |
153 |
165 |
195 |
213 |
272 |
342 |
495 |
580 |
630 |
725 |
800 |
850 |
|
Do (W) |
600 |
850 |
1250 |
1300 |
1500 |
*350 |
*350 |
*600 |
*600 |
*800 |
*800 |
*800 |
|
RF (Kgs) |
38 |
56 |
66 |
122 |
217 |
350 |
660 |
820 |
830 |
1160 |
1420 |
1650 |
|
BW (Kgs) |
31 |
51 |
58 |
117 |
200 |
327 |
605 |
790 |
800 |
1030 |
1305 |
1505 |
Class 900
|
DN |
50 |
65 |
80 |
100 |
150 |
200 |
250 |
300 |
350 |
400 |
450 |
500 |
|
NPS |
2 |
2.1/2 |
3 |
4 |
6 |
8 |
10 |
12 |
14 |
16 |
18 |
20 |
|
L(RF) |
368 |
419 |
381 |
457 |
610 |
737 |
838 |
965 |
1029 |
1130 |
1219 |
1321 |
|
L1(BW) |
368 |
419 |
381 |
457 |
610 |
737 |
838 |
965 |
1029 |
1130 |
1219 |
1321 |
|
L2(RTJ) |
371 |
422 |
384 |
460 |
613 |
740 |
841 |
968 |
1032 |
1133 |
1222 |
1327 |
|
H |
162 |
195 |
205 |
239 |
290 |
355 |
510 |
595 |
650 |
750 |
835 |
900 |
|
Do (W) |
600 |
850 |
1250 |
1300 |
1500 |
*350 |
*350 |
*600 |
*600 |
*800 |
*800 |
*800 |
|
RF (Kgs) |
48 |
60 |
78 |
138 |
250 |
375 |
710 |
890 |
910 |
1200 |
1480 |
1760 |
|
BW (Kgs) |
44.5 |
52.5 |
75.2 |
131 |
232 |
355 |
690 |
827 |
870 |
1100 |
1210 |
1620 |
Class 1500
|
DN |
50 |
65 |
80 |
100 |
150 |
200 |
250 |
300 |
350 |
400 |
|
NPS |
2 |
2.1/2 |
3 |
4 |
6 |
8 |
10 |
12 |
14 |
16 |
|
L(RF) |
368 |
419 |
470 |
546 |
705 |
832 |
991 |
1130 |
1257 |
1384 |
|
L1(BW) |
368 |
419 |
470 |
546 |
705 |
832 |
991 |
1130 |
1257 |
1384 |
|
L2(RTJ) |
371 |
422 |
473 |
549 |
711 |
842 |
1000.5 |
1146 |
1276 |
1406 |
|
H |
197 |
220 |
254 |
290 |
355 |
510 |
595 |
655 |
680 |
780 |
|
Do W) |
600 |
*350 |
*350 |
*600 |
*600 |
*800 |
*800 |
*800 |
*800 |
*800 |
|
RF (Kgs) |
55 |
80 |
97 |
162 |
290 |
390 |
745 |
935 |
1000 |
1305 |
|
BW (Kgs) |
51 |
71 |
92.8 |
157.5 |
227 |
335 |
697 |
885 |
915 |
1200 |
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