Cast Steel Trunnion Mounted Ball Valve
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Cast Steel Trunnion Mounted Ball Valve

A crucial component for managing fluid flow in pipelines, the trunnion mounted ball valve is a must-have device. These valves are designed to turn a quarter turn, using a ball that can rotate 90 degrees around its axis to either allow or block fluid flow. In the center of the valve is a ball...
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Description

Technical Parameters

A crucial component for managing fluid flow in pipelines, the trunnion mounted ball valve is a must-have device. These valves are designed to turn a quarter turn, using a ball that can rotate 90 degrees around its axis to either allow or block fluid flow. In the center of the valve is a ball that controls the start-stop flow cycle by rotating. This ball is fitted with a small shaft at the top and bottom, which provide mechanical support ensuring that flow is dependent on the position of the hole in the center of the ball.

 

Ball valves are typically divided into two categories: full bore ball valves and reduced bore ball valves. The full bore ball valve features a bore diameter that mirrors that of the pipeline. This attribute reduces fluid resistance and makes it an ideal choice for circumstances where flow rates require adjustments. However, if a situation requires fluid to be blocked or interrupted, the reduced bore ball valve is the best option. The bore diameter is smaller than that of the pipeline in this design.

 

Ball valves possess a number of desirable traits, including resistance to corrosion, high temperature capability, endurance against high pressure, and the ability to regulate diverse types of media, whether it be liquids, gas or steam. These valves are often implemented in sanitary valve systems, particularly in industries such as food and pharmaceuticals, where strict hygiene standards are required. Furthermore, ball valves are highly sought after due to their simple construction, excellent sealing abilities, and ease of usage. Because of this, they enjoy extensive use in a variety of disciplines, with application possibilities ranging from petroleum, chemical, and power industries to textiles, construction, and urban water supply - as well as heating, air conditioning, and natural gas.

 

Standard compliance

 

We specialize in the creation and production of valves in accordance with industry standards such as API6D, API608, BS5351, and ANSI B16.34. Our focus is on ensuring that our products meet the highest quality standards and are designed to meet the unique needs of our clients. Through our expertise in valve design and manufacturing, we offer a wide range of solutions to our clients, including customized options that align with their specific requirements. At our core, we believe in providing exceptional quality products that deliver reliable, long-lasting performance in any situation.

2.Test and inspection: API6D, API598

3.Fire safe design: API607

4.Face to face dimensions: ANSI B16.10

The flanged ends for RF and RTJ come in various sizes. For ANSI B16.5, the sizes range from 2” to 24”. However, for MSS SP-44, the sizes are slightly larger, ranging from 26” to 48”. It is important to note that these measurements are based on the American National Standards Institute (ANSI) and the Manufacturer's Standardization Society (MSS) guidelines.

6.Butt-welding end: ANSI B16.25

Upon request, we can provide other standards such as DIN, BS, and JIS. Feel free to ask for these options, as we aim to accommodate your specific requirements.

 

Specifications

 

·Size: 2” to 48”

·Class: 150LB to 2500LB

The valve comes with various appealing features to meet different requirements. It is available with a floating ball, and you can choose between a full bore or reduced bore option. Additionally, you have the choice of a soft seated or metal seated valve. The valve can be either top entry or side entry, and it is offered in both two-piece and three-piece configurations. To ensure safety, it is designed with an anti-blow out stem, anti-static properties, and a fire-safe design. By reordering and rephrasing the content, we can provide a similar description while maintaining the original information.

Steel valves can be fabricated using a range of materials such as carbon steel, stainless steel, and alloy steel. These materials include WCB, A105, WCC, WC1, F1, WC6, WC9, C5, F5, C12, F12, CF8, F304, CF8M, F316, CF3, F304L, CF3M, F316L, CN7M, LCB, LF2, LCC. Additionally, duplex stainless steel such as F51 and F53, Monel, Alloy 20 can also be used to create high-quality valves. The availability of different material options enables manufacturers to produce valves that meet the unique needs of various applications, while also ensuring their durability and reliability in harsh operating conditions.

Which actuator should be used for the operation: lever, gear, pneumatic, or electric? Rearranging the content, we need to determine the appropriate actuator based on the given options.

 

Working principle

 

The primary difference between a trunnion mounted ball valve and a floating ball valve lies in the way the ball is supported. While the working principle remains similar, a trunnion mounted ball valve utilizes trunnions or shafts attached to the valve body to support the ball. This design choice serves the purpose of reducing friction between the ball and the valve body, ultimately resulting in decreased torque requirements for operating the valve. By implementing trunnions, the ball achieves improved stability and reduced wear, enhancing the overall efficiency of the valve.

 

Advantages

 

The valve's trunnion mounted ball design helps to reduce the amount of operating torque needed, resulting in easier valve opening and closing.

The trunnion mounted ball configuration offers a superior sealing performance compared to other designs. This feature significantly decreases the chances of leakage and minimizes the risk of contamination. Ultimately, this makes the trunnion mounted ball valve an excellent choice when precision and reliability are paramount.

Trunnion mounted ball valves exhibit exceptional durability, making them capable of enduring and withstanding the harshest operating conditions. These valves are specifically designed to handle high pressure, high temperature, and even corrosive environments. Their robust construction ensures that they can operate reliably and effectively under extreme circumstances. Whether it is the intense pressures generated within a system, the elevated temperatures encountered in industrial processes, or the corrosive nature of certain fluids, trunnion mounted ball valves prove to be a reliable choice for demanding applications.

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Typical materials of parts

 

No.

Parts

Materials

1

Body

ASTM A216 WCB

2

Bonnet bolt

ASTM A193 B7

3

Bonnet nut

ASTM A194 2H

4

Gasket

PTFE or stainless steel with graphite

5

Bonnet

ASTM A216 WCB

6

Ball

SS304

7

Seat

ASTM A182 F6

8

Spring

AISI 6150

9

Seat ring

PTFE

10

O-ring

VITON

11

Stem

A182 F6a

12

Stem-beating

Cu-Pb Alloy

13

O-ring

VITON

14

Gland flange

ASTM A216 WCB

15

Stem packing

PTFE or Flexible graphite

16

Yoke

ASTM A216 WCB

17

Gear operation

Ductile iron

18

Small ball

SS304

19

Small spring

SS304

20

Injection fitting

 

21

Plug

AISI 1025

 

Dimensions (in mm & inch) and weights

 

Class 150

DN

50

65

80

100

150

200

250

300

350

400

450

500

600

700

NPS

2

2.1/2

3

4

6

8

10

12

14

16

18

20

24

28

L(RF)

178

191

203

229

394

457

533

610

686

762

864

914

1067

1245

L1(BW)

216

241

283

305

457

521

559

635

762

838

914

991

1143

1346

L2(RTJ)

191

203

216

241

406

470

546

622

699

775

876

927

1080

 

H

153

165

195

213

272

342

495

580

625

720

790

840

1050

1150

Do (W)

400

400

600

850

1100

1500

*350

*350

*600

*600

*800

*800

*800

*800

RF (Kgs)

15

19

38

65

97

160

240

390

510

750

895

1190

2100

3000

BW (Kgs)

13

17

35

55

92.8

154

227

365

478

711

868

1138

2015

2900

 

Class 300

DN

50

65

80

100

150

200

250

300

350

400

450

500

600

700

NPS

2

2.1/2

3

4

6

8

10

12

14

16

18

20

24

28

L(RF)

216

241

283

305

403

502

568

648

762

838

914

991

1143

1346

L1(BW)

216

241

283

305

457

521

559

635

762

838

914

991

1143

1346

L2(RTJ)

232

257

298

321

419

518

584

664

778

854

930

1010

1165

1372

H

153

165

195

213

272

342

495

580

625

720

790

840

1050

1150

Do (W)

400

400

600

850

1100

1500

*350

*350

*600

*600

*800

*800

*800

*800

RF (Kgs)

18

27

47

80

118

200

365

530

740

1030

1320

1540

2600

3900

BW (Kgs)

14

22

38

65

105

185

342

503

713

1000

1285

1498

2540

3825

 

Class 600

DN

50

65

80

100

150

200

250

300

350

400

450

500

NPS

2

2.1/2

3

4

6

8

10

12

14

16

18

20

L(RF)

292

330

356

432

559

660

787

838

889

991

1092

1194

L1(BW)

292

330

356

432

559

660

787

838

889

991

1092

1194

L2(RTJ)

295

333

359

435

562

664

791

841

892

994

1095

1200

H

153

165

195

213

272

342

495

580

630

725

800

850

Do (W)

600

850

1250

1300

1500

*350

*350

*600

*600

*800

*800

*800

RF (Kgs)

38

56

66

122

217

350

660

820

830

1160

1420

1650

BW (Kgs)

31

51

58

117

200

327

605

790

800

1030

1305

1505

 

Class 900

DN

50

65

80

100

150

200

250

300

350

400

450

500

NPS

2

2.1/2

3

4

6

8

10

12

14

16

18

20

L(RF)

368

419

381

457

610

737

838

965

1029

1130

1219

1321

L1(BW)

368

419

381

457

610

737

838

965

1029

1130

1219

1321

L2(RTJ)

371

422

384

460

613

740

841

968

1032

1133

1222

1327

H

162

195

205

239

290

355

510

595

650

750

835

900

Do (W)

600

850

1250

1300

1500

*350

*350

*600

*600

*800

*800

*800

RF (Kgs)

48

60

78

138

250

375

710

890

910

1200

1480

1760

BW (Kgs)

44.5

52.5

75.2

131

232

355

690

827

870

1100

1210

1620

 

Class 1500

DN

50

65

80

100

150

200

250

300

350

400

NPS

2

2.1/2

3

4

6

8

10

12

14

16

L(RF)

368

419

470

546

705

832

991

1130

1257

1384

L1(BW)

368

419

470

546

705

832

991

1130

1257

1384

L2(RTJ)

371

422

473

549

711

842

1000.5

1146

1276

1406

H

197

220

254

290

355

510

595

655

680

780

Do W)

600

*350

*350

*600

*600

*800

*800

*800

*800

*800

RF (Kgs)

55

80

97

162

290

390

745

935

1000

1305

BW (Kgs)

51

71

92.8

157.5

227

335

697

885

915

1200

 

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